PLC Programmer | Boyertown, PA | Packaging & Containers | Hybrid Work

Job Title: PLC Programmer (Quality Manufacturing IT)
Experience Level: Mid-Senior
Location: Boyertown, Pennsylvania (Hybrid)
Industry: Packaging and Containers
Work Arrangement: Hybrid (on-site and remote flexibility)
Job Type: Contract
Total Openings: 2
Visa Sponsorship: Not available
Relocation Assistance: Not provided
Pay Rate: $60 per hour – 6 month contract
Note: Do not include pay if posting externally.

Job Overview

A skilled PLC Programmer is sought to design, program, test, and maintain Programmable Logic Controller (PLC) systems within a plastics manufacturing environment. The ideal candidate will play a key role in industrial automation processes, ensuring the efficient and reliable operation of manufacturing equipment and systems.

Key Responsibilities

• Develop and maintain PLC programs to support automated machinery and processes

• Design and implement control systems tailored to plastics manufacturing

• Troubleshoot and configure PLC hardware and software (Allen-Bradley, Siemens, Schneider Electric, etc.)

• Perform testing, debugging, and validation of PLC systems to ensure functionality and safety

• Collaborate with engineers and technicians to integrate PLCs with broader control systems

• Provide technical support to production and maintenance teams on control-related issues

• Maintain detailed records of PLC configurations, programs, and system modifications

• Stay informed on industry advancements, technologies, and best practices in automation

Required Qualifications

• Associate’s degree in Electrical Engineering, Computer Engineering, or related field (or equivalent work experience)

• Minimum 5 years of hands-on experience in PLC programming and control systems

• Proficiency in ladder logic, structured text, and/or function block diagram programming

• Strong knowledge of control systems in a plastics manufacturing setting

• Ability to interpret schematics, technical drawings, and wiring diagrams

• Excellent problem-solving skills and high attention to detail

• Effective communication and teamwork capabilities

Preferred Skills

• Experience with HMI/SCADA systems

• Familiarity with Modbus, Python, Raspberry Pi integration for automation

• Experience with IQMS/Delmia ERP systems

• Prior work experience in the plastics or packaging manufacturing industry

Performance Metrics

• Timely and effective completion of Quality Manufacturing IT goals

• Positive attitude and collaborative approach with team members and supervisors

• Responsiveness and effectiveness in resolving control system issues

• Ability to adapt to new systems, technologies, and continuously improve processes

• Contribution to overall IT efficiency and user satisfaction in manufacturing operations

Specialist, Automation or Sr Engineer, Automation - Saint Joseph, MO - $75,000 - $130,000

Specialist, Automation or Sr Engineer, Automation - Saint Joseph, MO
Full-Time, Permanent
$75,000 - $130,000

Description

Principal Automation Engineer / Senior Engineer, Automation

This role involves leveraging advanced expertise in automation engineering, particularly with Allen Bradley systems, and troubleshooting within the Rockwell platform. Core responsibilities include working with PLCs, AVEVA system platforms, HMIs, AB panel views, and a variety of automation communication protocols such as Ethernet/IP. You will also handle automation integration principles, cascade controls, and electrical troubleshooting in both low and high-voltage PLC control panels.

Key aspects include:

• Applying knowledge of Allen Bradley PLCs and AVEVA System platforms for process integrations, including MES machine integration.

• Collaborating with engineering, maintenance, and manufacturing teams to optimize equipment performance.

• Supporting continuous improvement initiatives and providing hands-on troubleshooting for various production and utility systems.

The role requires proficiency in systems used in upstream and downstream processes, including antigen fermentation, CIP/SIP, WFI, filling, and lyophilization automation. Additional tasks include conducting training on utility equipment and entering maintenance work orders to ensure timely repairs and upgrades.

Duties and Responsibilities

• Troubleshoot and resolve issues across Allen Bradley systems, automation communication protocols, and PLC control panels.

• Provide technical support during off-shift and weekend hours as needed.

• Identify and recommend equipment upgrades to improve reliability and performance.

• Assist with packaging engineering projects and provide training on electro-mechanical systems.

• Maintain compliance with applicable regulatory standards (e.g., cGMP, FDA, OSHA) and internal SOPs.

• Stay updated on emerging technologies and best practices in automation and engineering.

Qualifications

Principal Engineer, Automation:

• Bachelor’s or Associate degree in Engineering (Chemical, Mechanical, Electrical) or related field preferred, with at least 4 years of professional experience.

• Alternatively, 6 years with a relevant Associate degree or 8 years with a HS diploma/GED.

Senior Engineer, Automation:

• HS diploma/GED and 7+ years of relevant experience, or 2 years of experience with a relevant Bachelor’s degree.

Additional Requirements:

• Proficiency in troubleshooting automation communication protocols, electrical prints, and integration principles.

• Familiarity with working in a cGMP or similar regulated environment.

• Must be 18 years or older, authorized to work in the U.S., and willing to undergo pre-employment screenings.

Compensation and Benefits

• Principal Engineer: Base salary typically between $95,000 and $130,000.

• Senior Engineer: Base salary typically between $75,000 and $95,000.

• Both roles offer full health and wellness benefits, performance-based bonuses, and shift differentials.

This opportunity emphasizes a focus on growth, collaboration, and maintaining the highest standards of operational excellence.